For any business, the goal of their operations is to produce goods of the best quality. A quality that customers enjoy, and actually prefer to that of their competitors.
Nonetheless, at times, trying to get the best quality products can be tough, especially when dealing with large volumes. This results in poor performance in the market and, subsequently, poor profitability for the business.
Different industries are trying various techniques to address this issue, with the most successful one being automation.
Robotic automation has taken industries by storm as it assures them more productivity at lower costs. But does it have an impact on product quality?
Below we look at the five ways robotic automation improves product quality.
1. Eliminates human error in production
‘Man is to error’ is a saying that correctly applies to manufacturing. For most industries, human error has cost them a ton of opportunities.
Workers make errors all the time, and most times, it’s unintentional. It can be because of fatigue, injuries, boredom, or loss of focus. Other times, mistakes just happen; it’s inevitable.
Therefore, replacing workers just can’t solve this problem. You need a new type of worker altogether. One that doesn’t get tired when working, and can work 24/7.
That’s a robot.
Robots are known for their precision and accuracy. They can work long hours with zero need for rest, and zero mistakes in production.
This is because, as long as the programming is right, the robot will obey every instruction to the latter. They’re thus not distracted or fatigued, hence, eliminate the chances of an error occurring.
2. Flexibility in production
The market is continuously in demand for new products and services. As such, industries need to be very flexible to accommodate these demands.
Human workers, regardless of how dedicated and accurate they are in their tasks, may not be able to complete these responsibilities. Some jobs may be too complicated for them to manage.
Besides, it might take your workers some time to adapt to new manufacturing processes.
Robots, on the other hand, can quickly adapt to new designs and finish the productions efficiently. Moreover, with the right program, the robots will maintain the highest degree of quality for your new products.
3. Improves your process accuracy
In manufacturing, several processes require accuracy for the products to be perfect. For some tasks, your accuracy and precision determine not only the product’s quality, but also your safety.
You, therefore, need to have a very precise worker to complete these tasks.
Inaccuracies occur mainly in repetitive tasks since workers quickly get bored and tend to lose their focus. This affects the overall output and contributes to the increasing number of worker injuries.
By deploying a robot in your production, you’ll be able to take charge of your production process. The robots will not only solve your accuracy issues, but they’ll also help with consistency.
Even a small industrial robot can accomplish this task.
4. Thorough inspections of your products
The final step of production before shipping is usually inspection. This is where all faulty products are identified and either destroyed or returned to production.
It’s, therefore, one of the essential steps for any business and has to be done carefully. However, regardless of how good your inspector is, he/she can still miss some flaws in your products.
That’s why you need a robot for inspection. Robots today are fitted with sensors and numerous micro-cameras to help you identify a fault in the products.
If there’s an error in your production, a robot can’t miss it. This will help you avert major disasters after shipping.
It’s clear that robots have an enormous benefit when it comes to improving product quality. They help eliminate human errors, improve accuracy, increase your flexibility, and improve your inspections.
The better the quality of your products, the more likely you are to succeed in the market. You, therefore, can’t take any chances with robotic automation; even if it means getting a small industrial robot.
You never know, it might be the only thing that’ll save you from having to recall your products!